JISSO Process Technology: Balancing Productivity & Environmental Responsibility
Case Study — Optimizing Manufacturing
CO₂ Emissions (from Improved Mounter Productivity)12.1% Reduction*3
CO₂ Emissions (from Reduced Operational Loss)5.6 % Reduction*4
*3. When comparing the NPM-DX with the NPM-GH. Shorter production time = Reduced power consumption = Reduced CO₂ emissions.
*4. Calculated based on a customer case study when implementing the "Operation Monitor" function of PanaCIM OP.
The Customer’s Challenge
In the field of electronics mounting, there is an urgent need to simultaneously address the dual demands of improving productivity and reducing the environmental impact of the manufacturing process.
Our Approach and Solution
We aim to realize an "Autonomous Factory" that autonomously manages the "5M" variables of the production site (huMan, Machine, Material, Method, and Measurement)
We provide solutions that maximize the efficiency of the entire production process and reduce environmental impact through specialized edge devices and software that optimizes the entire line.
Improved Performance of Mounting Machines:
Productivity is improved through a 36% lighter placement head*1 and a 16% shorter component travel distance*2.
Automation of Screen Printers:
Automating solder supply and cleaning reduces solder waste.
Line Management Software:
Maximizes overall line operating efficiency by minimizing equipment downtime caused by events like component shortages.
*1. When comparing the "Lightweight 16-Nozzle Head V3" of the NPM-X series with the "FC16" of the NPM-GH.
*2. When comparing the NPM-X series with the NPM-GH.
Benefits and Business Impact
Productivity Improvement & Reduced Operating Costs
This solution contributes to improving productivity and reducing operating costs at customer manufacturing sites. Increased equipment operating efficiency leads to a shorter time-to-market and a stronger competitive edge, while waste reduction also helps to control resource costs.
Contributions to Sustainability
Reduction of CO₂ Emissions
Improved productivity of the mounting machines reduces energy consumption per production hour, cutting CO₂ emissions by 12.1%*3. In addition, reducing operational losses through the implementation of line management software also helps lower power consumption, contributing to a 5.6% reduction in CO₂ emissions*4.
Effective Use of Resources & Waste Reduction
The automation features of the screen printer reduce the amount of solder waste by 30.9%, promoting the effective use of limited resources.
*3. When comparing the NPM-DX with the NPM-GH. Shorter production time = Reduced power consumption = Reduced CO₂ emissions.
*4. Calculated based on a customer case study when implementing the "Operation Monitor" function of PanaCIM OP.