Achieving both Energy Savings & High Quality with Advanced Welding Technology
Case Study — Optimizing Manufacturing
Power Consumption35% Reduction*Compared to conventional thyristor-controlled machines.
The Customer’s Challenge
In welding operations, there is an urgent need to improve productivity and stabilize quality against a backdrop of a growing shortage of skilled welders. In addition, there is increasing customer demand for more energy-efficient equipment.
Our Approach and Solution
Providing an inverter-controlled arc welding machine that balances both energy savings and weldability
Energy Savings through Inverter Control:
Compared to conventional thyristor control, this technology significantly reduces power consumption not only during welding but also during standby.
Quality Stabilization through Digital Control:
By achieving a stable arc and featuring an automatic welding condition setting function, the machine enables high-quality welding independent of operator skill level.
Compact and Lightweight Design:
The machine is made smaller and lighter while maintaining robustness, making it easy to move and install on-site and reducing operator workload.
Benefits and Business Impact
Productivity Improvement & Reduced Operating Costs
This solution contributes to improving productivity and reducing operating costs at customer manufacturing sites. Furthermore, stable welding quality leads to enhanced product reliability and a stronger competitive edge.
Contributions to Sustainability
Reduction of CO₂ Emissions
Through inverter control, power consumption is reduced by approximately 35% compared to conventional thyristor-controlled machines, contributing to a reduction in CO₂ emissions during the manufacturing process.
Effective Use of Resources & Waste Reduction
Stable, high-quality welding suppresses the occurrence of rework and defective products, promoting the effective use of resources and reducing waste.