Support Items to Improve Quality
Proposals by Problems and Solutions
Solder printing defect
Achieving stable solder printing
Electronic component mounting defect
Continue to improve and maintain mounting accuracy
Improve mounting reliability
Electronic materials for mounting
Solder printing quality improvement solutions
Achieving stable solder printing
Pre-bent high fill squeegee
- Metal squeegee improves solder refill performance
- Refillability exceeds urethane squeegees
- Easy installation and high durability with no skill required
Solder leak prevention block
- Prevents lateral solder leakage on metal masks
- Simple structure for easy installation and cleaning
- No need to adjust the gap with the metal mask thanks to the movable guide
Automatic solder feed
- Monitors solder amount and automatically feeds solder
- Enables long-term, continuous stable printing
- Reduces solder waste
Universal PCB support pins
- Enables granular adjustment of support pin position
- Allows printing simply standing on a conventional PCB support unit
- No need for a dedicated support block for each PCB
Solutions for electronic component mounting failure
Continue to improve and maintain mounting accuracy
LCR checker
- Automatic constant checking before mounting
- Prevents incorrect mounting due to check mistakes because workers do not intervene
- Reduces constant check man-hours
L/R mis-set check guide
- Useful for preventing component reels from being set incorrectly
- Easy to check for left/right reel mis-hangs, and prevents incorrect mounting
Pickup feeder modification kit
- Useful when the component pickup position is unstable due to large pocket size
- Stabilizes component orientation during component pickup
Dust reduction HEPA filter
- Prevents dust and dirt from entering machine
Reduces mounting defects and ensures quality - Especially useful in improving mounting misalignment and missing components
- Also limits machine problems caused by dust adhesion on the inside of nozzles and sliding parts
Soft tray pallets with flanges
- Prevents tray lifting and deformation when using soft trays
- Limits pickup mistakes and stabilizes component orientation
PCB support pins for small spaces
- Allows for flexible arrangements in accordance with space
- Limits PCB warpage and mounts components flatly
NPM head diagnosis
- Mounting machine performs automatic head diagnosis by itself
- Enables preventive maintenance through trend management
- Reduces the impact of head performance degradation on mounting quality
Feeder maintenance unit
- Provides automatic inspection, adjustment, and calibration of malfunctioning feeders
- Enables stable mounting thanks to the ability to monitor feeder status
- Reduces man-hours through automation and the need for skilled workers
Head maintenance unit
- Automatic nozzle holder attachment and detachment, cleaning, and inspection
- Routine maintenance of placement heads can be performed without the need for skilled workers
- Reduces man-hours due to short work time
Nozzle cleaning tool
- Quick and reliable cleaning of nozzles
- No knowledge nor high investment required
- Small size enables installation and storage anywhere
Nozzle storage case
- Protects against scratches and damage caused by nozzle collisions
- Damage to nozzles can lead directly to machine problems, and the expansion and contraction membrane guards against such damage