Case Studies of Solving Problems
Problem: Welding Zinc-coated Steel Plates
Problem: Welding Zinc-coated Steel Plates
Problems faced by customers
■Large amounts of spatter generated with normal CO2 welding.
■Welding defects such as blowholes.
Solution: Apply Zi-Active Software, the Optimal Solution for Galvanized Welding.
Zinc-coated steel: Standard CO2 welding (Click to enlarge)
Significant amounts of spatter are adhered to the surface.
Video (zinc-coated steel, scattering of spatter with standard CO2
Welding method: MTS-CO2 (standard) Base metal: Mild steel, Plate thickness: 2.3 mm, Wire diameter: ϕ1.2 mm. Welding current: 170 A, Welding speed: 50 cm/min
Adding optional software “Zi-Active” to Super Active TAWERS minimizes spatter and blowholes.
Result : Realize Much Less Spatter and No Defects Welding
Super Active welding method (Click to enlarge)
Zi-Active software significantly suppresses spatter and enables welding with fewer defects.
Video (scattering of spatter with standard CO2 welding)
Video (scattering of spatter with standard CO2 welding)
Welding method: MTS-CO2 (standard)
Base metal: Mild steel, Plate thickness: 2.3 mm, Wire diameter: ϕ1.2 mm.
Welding current: 170 A, Welding speed: 50 cm/min
Related Machinery and Services
Welding Power Source Integrated Robot "TAWERS"
The robot itself has direct full control of the welding waveform and can handle a variety of welding styles with the addition of applications, We will also introduce various concrete examples of TAWERS.
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