Proposals by Problems and Solutions
Support Items to Improve Productivity
Solder printer
Non-stop solder printing
Electronic component mounting machine
Reduction of short-time stoppages and increased adaptability to prototype production
Mounting process
Visualization of problems and optimization
Solder printer: Productivity improvement solutions
Non-stop solder printing
Automatic solder feed
- Monitors solder amount and automatically feeds solder
- Enables long-term, continuous printing
- No need to stop the machine to feed additional solder
- Contributes to labor saving
Electronic component mounting machine: Productivity improvement solutions
Reduction of short-time stoppages and increased adaptability to prototype production
Auto load feeder
- Automatic feeding of tape components without stopping machines
- No splicing work nor skilled workers required
- Useful for cut tape components during prototyping
* Left-over components made from cut tape
Reel box
- Two large reels can be set on an 8-mm double tape feeder
- Up to 12 reels can be set in one reel box
Various splicing jigs
- Faster and more reliable tape splicing
- Supported tape width: 8 mm to 72 mm
Roller for adhesive type cover tape
- Prevents tangling of highly adhesive cover tape
- In particular, eliminates sticking to the cover tape compartment
- Reduces the load on the feeder and reduces short-time breakdowns caused by tape feed malfunctions
Pickup feeder modification kit
- Useful when the component pickup position is unstable due to large pocket size
- Stabilizes component orientation during component pickup
- Reduces short-time breakdowns caused by pickup mistakes
Reel holder
- Eliminates tape defects caused by reel lifting and reduces short-time stoppages
- Integrated feeder and reel components
NPM head diagnosis
- Mounting machine performs automatic head diagnosis by itself
- Enables preventive maintenance through trend management
- Reduces the impact of head performance degradation on mounting quality
Feeder maintenance unit
- Provides automatic inspection, adjustment, and calibration of malfunctioning feeders
- Enables stable mounting thanks to the ability to monitor feeder status
- Reduces man-hours through automation and the need for skilled workers
Head maintenance unit
- Automatic nozzle holder attachment and detachment, cleaning, and inspection
- Routine maintenance of placement heads can be performed without the need for skilled workers
- Reduces man-hours due to short work time
Nozzle cleaning tool
- Quick and reliable cleaning of nozzles
- No knowledge nor high investment required
- Periodic cleaning reduces degradation of pickup ability and short-time breakdowns caused by pickup mistakes
Special nozzle pack
- Adaptable to newly adopted odd-form components
- 59 nozzle types for more than 631 varieties of odd-form components
Tape-compatible adapter with slide cover
- Supports prototype and low-volume production from bulk components
- Provides stable mounting of tape with slide cover by attaching a dedicated adapter on the feeder
Mounting process: Productivity improvement solutions
Visualization of problems and optimization
Easy diagnosis at the mounting site
- Visualization and quantification of on-site problems
- Optimal proposals for improving on-site problems
- Analysis and reporting of results in a short period of time
Manufacturing capability enhancement program
- Manufacturing site consulting
- Promotion of on-site improvements in collaboration with customers
- Developing personnel to promote improvement through the activities