Automation and Manpower Saving Solutions

Automation and Manpower Saving Solutions

We propose high-quality production systems using “Panasonic’s process management techniques” and “collaboration through cooperative system integrator”

Do you face any of these problems?

  • Labor shortage in factory
  • Unstable product quality due to manual work
  • Manual work makes it difficult to track the production status
  • Unable to establish a low-cost production process

Examples of automation solutions for mounting processes

We will introduce examples of automation solutions that replace manual labor with automated equipment in the mounting process and related areas.

* The solutions introduced here are produced by partner companies and are often available only in limited regions. Please contact us for details.

Inquiries


Case studies (Mounting-related processes)

自動搬送 AGV

(Mounting) Automatic transport solution

Made by a collaborating partner

Using AMR/AGV, we propose a multi-transport solution for various objects such as feeder trucks, reel parts, and boards.

自動化 DIMMコネクタフィーダー

DIMM connector feeder

Made by a collaborating partner

Enables supply of DIMM connectors /DIMM sockets to mounting machines.

DIMMコネクタ供給機

DIMM connector supplier

Made by a collaborating partner

Device capable of automated supply of large-size components (DIMM connectors), placed alongside the mounting machines.

メタルプレートフィーダー 紹介動画

Metal plate feeder

Made by a collaborating partner

This feeder can supply plate-like workpieces such as metal plates and resin plates to the mounting machine.

自動化 ラベルフィーダー

Label feeder

Made by a collaborating partner

This feeder enables labeling work using the mounting machine.

自動化 カスタムフィーダー

Custom feeder manufacturing

Made by a collaborating partner

Do you have a request for a feeder that meets your needs? Please contact us and we will consider the design.

自動化 ノズル洗浄検査機

Nozzle cleaning inspection machine

Made by a collaborating partner

This single device performs nozzle cleaning and finish inspection as part of the maintenance of mounting machine nozzles.

自動化 部品整列機

Parts aligner

Made by a collaborating partner

Arranges bulk parts (loose parts) on trays, etc., to make them easy for humans and robots to handle.

異形部品挿入機

Component insertion machine

Made by a collaborating partner

This is an example of high-precision odd-form component insertion using a SCARA robot that is capable of working alongside humans. 

自動化 ICチップ検査・移載機

IC chip inspection and transfer machine

Made by a collaborating partner

Automate the removal of IC chips from trays, placing them in testers, and visual inspection.

自動化 ピック&プレース

Pick and place using mounting machine

Made by a collaborating partner

The use of mounting machine enables automation of pick and place of non-electronic components such as metal plates and individual boards.

Examples of automation solutions for assembly, inspection and packaging processes

We will introduce examples of automation solutions that replace manual labor with automated equipment in assembly, inspection, and packaging processes.

* The solutions introduced here are produced by partner companies and are often available only in limited regions. Please contact us for details.

Inquiries


Case studies (Assembly, testing. and packing processes)

自動搬送 AGV

(Assembly) Automated transport solutions

Made by a collaborating partner

Using AMR/AGV, we propose a multi-transport solution for various objects such as assembled parts, finished substrates, and packed products.

多関節ロボットによる部材ピッキング・ハンドリング

Handling of products by articulated robot

Made by a collaborating partner

This is an example of component picking, product handling, and transfer between processes in a transceiver assembly line.

双腕ロボットによる組立作業

Assembly operation performed by dual-armed robot

Made by a collaborating partner

This is an example of PCB inverting, screw tightening, and fitting operation in a transceiver assembly line.

外観検査自動化

Visual inspection automation

Made by a collaborating partner

Automates visual inspection using image recognition equipment. We can also propose AI inspection for customers who have already implemented image recognition but are having problems with poor detection accuracy.

梱包自動化

Packaging automation

Made by a collaborating partner

Automates the loading of workpieces into the packaging machine, packing of workpieces after packaging, and palletizing/de-palletizing of finished products.

Steps to automation

①Consultation

Consult in detail about automation needs and issues

Discuss the target factory together

② Provide solutions

Provide the most suitable automation solution for the customer's factory

Propose new equipment development plan according to needs

③Equipment installation

Equipment import and installation

Panasonic provides overall support including after-sales service


Manufacturing capability enhancement program
自動化・省人化ソリューション
Line simulation

Inquiries

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受付時間 9:00~17:00(土日、祝日、年末年始、弊社所定の休日を除く)