Automation and Manpower Saving Solutions
Do you face any of these problems?
- Labor shortage in factory
- Unstable product quality due to manual work
- Manual work makes it difficult to track the production status
- Unable to establish a low-cost production process
Examples of automation solutions for mounting processes
We will introduce examples of automation solutions that replace manual labor with automated equipment in the mounting process and related areas.
* The solutions introduced here are produced by partner companies and are often available only in limited regions. Please contact us for details.
(Mounting) Automatic transport solution
Made by a collaborating partner
Using AMR/AGV, we propose a multi-transport solution for various objects such as feeder trucks, reel parts, and boards.
DIMM connector feeder
Made by a collaborating partner
Enables supply of DIMM connectors /DIMM sockets to mounting machines.
DIMM connector supplier
Made by a collaborating partner
Device capable of automated supply of large-size components (DIMM connectors), placed alongside the mounting machines.
Metal plate feeder
Made by a collaborating partner
This feeder can supply plate-like workpieces such as metal plates and resin plates to the mounting machine.
Label feeder
Made by a collaborating partner
This feeder enables labeling work using the mounting machine.
Custom feeder manufacturing
Made by a collaborating partner
Do you have a request for a feeder that meets your needs? Please contact us and we will consider the design.
Nozzle cleaning inspection machine
Made by a collaborating partner
This single device performs nozzle cleaning and finish inspection as part of the maintenance of mounting machine nozzles.
Parts aligner
Made by a collaborating partner
Arranges bulk parts (loose parts) on trays, etc., to make them easy for humans and robots to handle.
Component insertion machine
Made by a collaborating partner
This is an example of high-precision odd-form component insertion using a SCARA robot that is capable of working alongside humans.
IC chip inspection and transfer machine
Made by a collaborating partner
Automate the removal of IC chips from trays, placing them in testers, and visual inspection.
Pick and place using mounting machine
Made by a collaborating partner
The use of mounting machine enables automation of pick and place of non-electronic components such as metal plates and individual boards.
Examples of automation solutions for assembly, inspection and packaging processes
We will introduce examples of automation solutions that replace manual labor with automated equipment in assembly, inspection, and packaging processes.
* The solutions introduced here are produced by partner companies and are often available only in limited regions. Please contact us for details.
(Assembly) Automated transport solutions
Made by a collaborating partner
Using AMR/AGV, we propose a multi-transport solution for various objects such as assembled parts, finished substrates, and packed products.
Handling of products by articulated robot
Made by a collaborating partner
This is an example of component picking, product handling, and transfer between processes in a transceiver assembly line.
Assembly operation performed by dual-armed robot
Made by a collaborating partner
This is an example of PCB inverting, screw tightening, and fitting operation in a transceiver assembly line.
Visual inspection automation
Made by a collaborating partner
Automates visual inspection using image recognition equipment. We can also propose AI inspection for customers who have already implemented image recognition but are having problems with poor detection accuracy.
Packaging automation
Made by a collaborating partner
Automates the loading of workpieces into the packaging machine, packing of workpieces after packaging, and palletizing/de-palletizing of finished products.
Steps to automation
①Consultation
Consult in detail about automation needs and issues
Discuss the target factory together
② Provide solutions
Provide the most suitable automation solution for the customer's factory
Propose new equipment development plan according to needs
③Equipment installation
Equipment import and installation
Panasonic provides overall support including after-sales service